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Home - News - USE AND MAINTENANCE MANUAL OF ZOOMLION TRUCK MOUNTED CONCRETE PUMP

USE AND MAINTENANCE MANUAL OF ZOOMLION TRUCK MOUNTED CONCRETE PUMP

October 15, 2021
 
 
ZLJ Series of Truck-Mounted Concrete Pumps are heavy-duty construction machines with high quality and excellent performance for conveying, spraying, & placing concrete.
 
The main components are all from internationally famous companies, such as hydraulic units from REXROTH, HAWE, gear box from STIEBEL, remote control and other electrical component chosen from the world renowned brands.
 
The machine is fitted with a variety of safety devices to ensure machine and operator safety. For example, pressure valve for hydraulic system, load holding valves on each boom cylinder, shock-proof maximum pressure valve on rotating head, blocking valve for the outrigger cylinders, interlock control in electric control system preventing operation if a fault is detected. All of these features ensure the high quality operation of ZLJ series of truck-mounted concrete pumps.
 
                                           latest company news about USE AND MAINTENANCE MANUAL OF ZOOMLION TRUCK MOUNTED CONCRETE PUMP  0
                                 The placing boom should be rotated in limited working area during pumping procedure.Details refer to the drawing
 
 
Chassis electronic control system
 
 
1. Chassis/PTO”change-over
 
When the gear-shift lever is Inneutral position, the change-over of “Chassis/PTO” can be performed.
 
1.1 When the selector switch “Chassis/PTO” is turned to “Chassis”, the machine will be in transportation mode, and the indicator “Chassis” will belit. Only when the in dicators of both “Chassis” and “Boom” are lits imultaneously, can the truck be moved safely. At the same time, the“PTO”indicator should be off due to the limits witch on the transfer case.
 
1.2 When selector switch “Chassis/PTO” is turned to “PTO”, the machine can begin to work, and the indicator “PTO lit. The engine can then be started and indicator “Power” lit, the boom can now be used.
 
2. Indicator “PTO”
 
When the Selector switch “Chassis/PTO” is on “PTO”, power will be transferred to the upper side of the machine with correct operationon chassis and transfer case, alimit switch on transfer case mentioned above will close, resulting in the indicator “PTO” being illuminated.
 
3. Switch “Power” and indicator “Power”
 
Selector switch “Chassis/PTO” to “PTO”, start the engine, the indicator “PTO” lights, after pressing switch “Power”, the indicator “Power”will be on.
 
4. Indicator“Boom”
 
When the booms are folded and placed on the support, aproximity switch on the support will be closed, which will light the indicator “Boom”.

 

 

Control panel
 
Control panel layout for close loops ystem:
 
latest company news about USE AND MAINTENANCE MANUAL OF ZOOMLION TRUCK MOUNTED CONCRETE PUMP  1
1 : Lubrication pump Switch

2 : Panel/off/Remote control key selector

3 : Engine stop push-button

4 : Warning indicator

5 : Engine speed control

6 : Pumping/stop/reverse pumping selector

7 : Distribution valve trigger switch

8 : Pump displacement potentiometer

9 : Touch display screen

10 : Cooling off the motor manual/stop/automatic switch

11 : Main cylinder moving a little every bit

 

 

Remote control

 

Layout on HBC remote control is shown below.

 

latest company news about USE AND MAINTENANCE MANUAL OF ZOOMLION TRUCK MOUNTED CONCRETE PUMP  2

1 : Boom slew lever

2 : 1st boom proportional valve lever

3 : 2nd boom proportional valve lever

4 : 3rd boom proportional valve lever

5 : 4th boom proportional valve lever

6 : 5th boom proportional valve lever

7 : Pumping start/stop switch

8 : Pumping/reverse pumping selector

9 : Boom speed selector

10 : ower/emergency stop-button

11 : Hydraulic pump displacement control

12 : Engine deceleration/acceleration switch

13 : Power indicator

14 : Power key

15 : Engine shut down push-button

16 : Siren push-button

 

 

Thes tructure of both booms and outriggers are robust enough, to satisfy any job site demand for high efficiency and awider working range. Full functional remote control for boom and pumping unit not only reduce working intension, but also enhance machine’s stability and safety.